Improved Method for Determining the Feed Influence on the Tangential Cutting Force During Re-drilling, Countersinking and Boring Based on the Small Sample Theory

Abstract

Methods of determining the tangential cutting force are analyzed in the work, including finite-element simulation models, the use of neural networks, analytical methods, and methods of natural experiments. A method for evaluating the influence of feed on the tangential component of the cutting force is proposed, which can be applied to test new tools, tool plates for a certain group of materials. The main advantage of the proposed method is the limited number of experiments and processing of the obtained data according to the theory of a small sample. In this study, the proposed method was used to determine the influence of countersinking feed on tangential cutting force. The basis of the approach is probabilistic and statistical methods and data processing criteria. An assessment of the homogeneity of the results of experimental studies was carried out, the law of distribution of the tangential cutting force, as well as the characteristics of its dispersion, were established. An approach to estimating the maximum value of the tangential component of the cutting force based on the maximum value is presented. This method is universal and can be used for drilling, countersinking, boring and other types of processing.